Automation and specialized equipment are now crucial in every industry. To maintain the efficiency of production and other operations, regular inspections and servicing are essential. What is service, why is it so important and how can you effectively plan your maintenance activities?
What does industrial automation include?
"Industrial automation" is a broad term that encompasses virtually all modern systems and devices used by industrial companies. A distinctive feature of this type of equipment is the use of automation to control their operation. Therefore, they can be operated, for example, from a computer, a central control device, or even through pre-built software. At the same time, it's worth noting that such systems are relatively susceptible to various types of faults. This stems from the use of numerous advanced, yet quite delicate, components that can fail. Therefore, regular maintenance is crucial to supporting production processes and beyond.
What does servicing this type of solution involve?
Depending on the needs of a given facility or the specific circumstances, service may look completely different. It's worth prioritizing regular inspections – this will extend the lifespan of the robots, machines, and equipment used by the company, and reduce the number of breakdowns. However, these inspections don't guarantee complete protection against technical problems. Component wear, accidents, or problems in other parts of the production process can lead to damage to individual machine components, requiring professional repair. In such cases, service primarily involves restoring or replacing faulty components.
How is the service performed?
Service typically begins with determining the source of the fault, which often requires disassembling the entire device or part of it. Depending on the type of failure, component replacement, replacement parts, reconditioning, or adjusting the machine's settings may be necessary. The initial stage, which focuses primarily on diagnosing the source of the problem, is usually the most important, as it determines the decision regarding further actions. Importantly, it allows for a preliminary cost estimate and estimated completion time. Sometimes, repairs may require shutting down the equipment, resulting in a short downtime, but with a much smaller impact than not having access to a functioning machine. After completing the necessary tasks, the repaired device should also be tested to ensure that it is functioning properly after the service.
Why is it important to regularly inspect industrial equipment?
A proper approach to the inspection and servicing of industrial robots, automation systems, and other production line components should be of paramount importance to every industrial company. This stems from the fact that maintenance allows, among other things, to extend the life of plant equipment and slow down the wear and tear of its components. As a result, costly downtime will be significantly less frequent and shorter, and will have less impact on process efficiency. Employee safety cannot be overlooked either – diligent execution of maintenance tasks and optimization of individual components can significantly help ensure the required protection.
What should you pay attention to when choosing a service company?
One of the most important factors is the experience of a potential service partner. In the event of a breakdown, a quick response is often crucial – therefore, the service provider must ensure high availability and efficient repair of the equipment. Furthermore, the standard of the plant's equipment also plays a role; robotics service typically requires modern equipment that optimizes the diagnostic and repair process. By utilizing appropriate support, you can ensure production continuity and protect yourself from additional costs.
Automation service planning
How should you plan maintenance in this demanding area? The answer to this question depends largely on the type of equipment used by a given company. However, it's always worth starting with the manufacturer's recommendations. Preventing damage becomes much easier when you adhere to the maintenance schedule expected by the device or software supplier. Some parts require annual inspections, while others need to be monitored on an ongoing basis. Robotic monitoring of machine health, for example, by implementing sensors to check their operation, may also be a good idea.
Importantly, if a component is failing, machine operation should generally be checked more frequently than is standard. The same applies to older equipment – manufacturers often specify a target date for maximum operational efficiency, such as 5,000 operating hours. Detecting potential faults and problems early can help prevent costly repairs and production disruptions – such situations negatively impact production efficiency and customer and business partner satisfaction.
If you're looking for support in planning your service, please contact us. PLE Service is a professional company with years of experience, providing you with constant access to professional services, hassle-free parts availability, and reliable assistance every step of the way.
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How to avoid production disruptions? Simply choose PLE Service - we're available at any time, offering 24/7 support, among other services. Our services are based on years of experience, reliable knowledge, and a professional approach to each client. We also enjoy sharing industry news - we encourage you to subscribe to our newsletter to stay up to date. We perform repairs both on-site and at our facility, with delivery to your chosen location. Contact us by phone or email now.
Photo by Lenny Kuhne on Unsplash
